Why Calibration Targets Are Needed?

To achieve high-precision measurement results, calibration is an essential step. Just like a new car needs fine-tuning before hitting the road, optical measurement equipment requires precise calibration to deliver peak performance.

Lens Distortion is a Universal Reality

The truth is, there’s no such thing as a perfect lens. Whether it’s a telecentric lens or a standard lens, all optical systems have some degree of distortion. Think of it like wearing glasses – there’s always some tiny warping when you look through them.

Common distortion types include barrel distortion (where images bulge outward, see figure 1 below) and pincushion distortion (where images curve inward, see figure 2 below). Beyond these, if your camera isn’t installed perfectly parallel to the subject, or if there’s slight misalignment between the camera and lens, you’ll get what’s called “keystone distortion.”

Figure 1: Barrel Distortion
Figure 2: Pincushion Distortion

Calibration Targets Solve the Problem

All these distortion issues can be fixed using calibration targets. These targets help us calculate the lens’s internal characteristics and external installation errors – it’s like giving your equipment a complete health checkup.

A Real-World Example Makes It Clear

Let’s look at a concrete example. Say a lens manufacturer lists 0.1% optical distortion in their telecentric lens datasheet. When you use this lens to capture a 100mm field of view, you’ll get a 0.1mm measurement error at the edges.

For many applications, 0.1mm error might be perfectly acceptable. But if your application demands higher precision, we can use a calibration target to correct and completely eliminate this error.

Calibration Target is the Secret Behind High-Precision Systems

Calibration technology is the key difference between ordinary measurement systems and high-precision systems. Through proper calibration, we can upgrade measurement accuracy from millimeter-level to micrometer-level or even higher. It’s like upgrading from a basic ruler to a precision measuring instrument.

Systems without calibration can only provide basic accuracy, while professionally calibrated systems achieve true high-precision measurement. This difference often determines product quality levels and production efficiency outcomes.

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